Production Controller – Pro X

Powerful tool for managing, aggregating and generating data with production control in processes with longitudinal or transversal movement of parts.

Production Controller - Pro X Quote Equipment

Controlador de Produção para Serrarias - Pro X

WHAT IS PRO X PRODUCTION CONTROLLER?

Pro X production controler is a comprehensive solution for any process that requires precision in counting, material sizing, and longitudinal or transverse machine and line control. It also takes the first step towards Industry 4.0, incorporating OEE methods for production. The equipment controls, second by second, all data of the pieces entering or leaving the line, measuring produced quantities, dimensions, and quality, allowing complete production and machine management on the production line.

All this data is then presented in a straightforward dashboard on your computer or mobile for visual control of your line at any time, with the ability to generate reports of data and events that occurred on the line (see photos above).

WHY USE PRO X IN YOUR PROCESS?

A production controller like Pro X will provide you with complete data about your production, such as quantities of pieces produced, their dimensions, daily, monthly, and annual production goals. This allows you to have a 360º view of your process, providing data to help your factory floor team maintain production standards to always achieve the goals set by your manager inserted in the Pro X software.

Learn about the importance of controlling production and efficiency in your process by clicking here.

WHAT OTHER FEATURES DOES IT OFFER FOR MANAGEMENT?

It also tracks various performance indicators, such as OEE (Overall Equipment Effectiveness), which generates reports and graphs on the performance of your line or machine for which Pro X is configured. OEE refers to three essential indicators for your process: the quality of the material produced, i.e., whether good-quality pieces are being produced and not being rejected at the end of the process and turning into scrap, machine availability time, showing how much time in the total measured period your line was producing, and if it stopped, why it stopped with reasons to be resolved. Finally, production performance uses the two previous data and provides a percentage of the total efficiency of your process.

Learn more about OEE and its importance in the current scenario of world production by clicking here.

Benefits of using a production controller:

The Pro X production control offers a range of significant benefits to optimize and efficiently manage your production processes. Here are some of the key advantages:

  1. Real-time Precision and Control: Pro X allows second-by-second control of all piece data, including produced quantities, dimensions, and quality. This provides a real-time view of the production line’s performance.
  2. Comprehensive Production Management: By providing comprehensive data on production, including quantities of pieces produced and daily, monthly, and annual goals, Pro X enables comprehensive production management. This facilitates the maintenance of production standards and the achievement of established goals.
  3. Intuitive Dashboard: The collected data is presented in a straightforward dashboard, accessible through computers or mobile devices. This offers convenient visual control of the production line at any time.
  4. Detailed Reports: The ability to generate reports on data and events in the production line provides valuable information for analysis and informed decision-making.
  5. Integration with Industry 4.0: Pro X represents a step towards Industry 4.0, incorporating Overall Equipment Effectiveness (OEE) methods to enhance efficiency and automation in production processes.
  6. Remote Monitoring via Application: The development of a real-time monitoring application provides the convenience of staying connected to production operations. This includes essential data such as production quantity, compliance with daily/weekly goals, machine stops, current OEE index, and more.
  7. Performance Indicator Tracking: Pro X tracks crucial performance indicators such as OEE, providing a comprehensive understanding of material quality produced, machine availability time, and overall production performance.

APPLICATION FOR PRODUCTION CONTROL

As we know the importance of always being connected to everything that happens in your production, Marrari has also developed an application for real-time monitoring of your line, showing essential data such as the quantity produced, whether it is within or outside the daily/weekly target, machine stops with their reasons and operators, the current OEE index, monitoring of each piece that passes through Pro X, and much more.

AND WHY USE MARRARI EQUIPMENT?

Our equipment is optimized for your company! We create ways to improve the performance of production processes without excessive loss, using methods such as OEE and Industry 4.0. Thus, creating a more effective, productive, and modern production environment!

If you want to know more about us and news from the automation world, visit our blog, Facebook, or LinkedIn.

GUARANTEE

Marrari offers a 6-month warranty for all its systems and equipment to ensure that your process is always as productive as possible!

ABOUT OEE

The production controller that utilizes the OEE methodology to measure the efficiency of the machine or production process in real time. OEE is a key performance indicator that allows measuring the overall effectiveness of the equipment or process in relation to its total production capacity.

The OEE methodology considers three main factors that influence the efficiency of a machine or production process:

Availability X Performance X Quality

  • Availability: refers to the time the machine or process is available for operation. This includes unplanned and planned downtime for maintenance, cleaning, setup, etc.
  • Performance: refers to the actual production rate of the machine or process compared to its theoretical production rate. This includes downtime due to failures, rework, machine adjustments, etc.
  • Quality: refers to the proportion of good or defective products produced by the machine or process.

By measuring these factors and combining them into a single metric, OEE provides a holistic view of the efficiency of the machine or production process. With this information at hand, operators can take steps to improve the efficiency and productivity of the process.

For example, if the OEE indicates that the machine is experiencing too many unplanned stops, operators can investigate the causes of these stops and take measures to minimize them. If the OEE indicates that the actual production rate is below the theoretical production rate, operators can adjust the machine settings to improve performance. If the OEE indicates that the quality of products is below the standard, operators can make adjustments to improve quality.

GENERAL FEATURES OF THE PRO-X

Able to measure in a longitudinal or transversal ways
Able to measure in a longitudinal or transversal ways
Applicable to any type of machine
Applicable to any type of machine
Mock stop reports
Mock stop reports
Absolute accuracy in part counting or line production
Absolute accuracy in part counting or line production
Multi-user access with different levels of permissions
Multi-user access with different levels of permissions
Evaluation of production in M, M², M³ and number of pieces
Evaluation of production in M, M², M³ and number of pieces
Identification per host, per shift, lot, time, etc
Identification per host, per shift, lot, time, etc
Statistical production reports
Statistical production reports
Connection with management system (ERP)
Connection with management system (ERP)
OEE analysis
OEE analysis
Intuitive application for mobile data analysis
Intuitive application for mobile data analysis
Dashboard for integration with TV's or panels by the factory to facilitate data visualization during operation.
Dashboard for integration with TV's or panels by the factory to facilitate data visualization during operation.

APPLICATIONS OF MR430 PRO-X

Production Lines
Production Lines
Conveyor Belts
Conveyor Belts
Sawmills
Sawmills
Parts/Materials/Product Control and Counting
Parts/Materials/Product Control and Counting
Quality and Efficiency Control
Quality and Efficiency Control
Production Data Management and Creation
Production Data Management and Creation

Common questions

  • Can the system control the production of other types of production?

    Yes, the Pro X can control the production of numerous types of products and production lines. To find out if your production can be controlled by our equipment, we ask that you contact us so that our engineering team can help.

  • Can OEE really help my performance?

    No doubt. If you have a Pro X and use the OEE dashboard, you will be able to see exactly what is affecting your production. Together with the alarm system, efficiency and data for decision making will be in your hands.

  • Can I get help with starting the system?

    Certainly, Marrari offers after-sales and exclusive support for Pro X to Elevare consulting, our partner in consulting for production and lean manufacturing.

  • Is it possible to install Pro X on different machines?

    Yea! You can install Pro X on several points and machines in the factory so that your production is controlled in its entirety and not in just one point. However, our engineering team will assist you in finding the best point for installation.

Sustainability

Nossos equipamentos, além de oferecerem vantagens competitivas e financeiras, também auxiliam o meio ambiente, como:
Reduction of gas emissions by optimizing the use of biomass.

Reduction of gas emissions by optimizing the use of biomass.

We reduce material waste in different processes with fine control.

We reduce material waste in different processes with fine control.

Better use of raw materials with automation and automatic management of processes.

Better use of raw materials with automation and automatic management of processes.

Helps in ecologically correct decisions, due to the data offered by our equipment.

Helps in ecologically correct decisions, due to the data offered by our equipment.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

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