In-Line Moisture Meter for Mate Herb – UmiMate

The In-Line Moisture Meter for Mate Herb, Umimate, is the solution for measuring the moisture of mate herb that pass on a treadmill or production line.

Medidor de Umidade em Linha para Erva Mate - UmiMate Quote Equipment

Medidor de Umidade em Linha para Erva Mate - UmiMate

WHAT IS THE UmiMate MOISTURE METER FOR YERBA MATE?

The UmiMate moisture meter is a Marrari solution for measuring the moisture content of yerba mate after it passes through the dryer. Readings are taken in real-time through a flat sensor that assesses the total volume produced.

WHY USE UmiMate IN MY PRODUCTION LINE?

Because measuring the moisture of your material/product is essential to maintain its quality. For example: if yerba mate leaves the oven with high moisture, it can lead to problems with the exothermic effect during storage, resulting in unnecessary product loss.

In addition to ensuring proper yerba storage, the UmiMate in-line moisture meter ensures that the final product’s taste quality is excellent due to the correct process management.

Benefits of measuring yerba mate moisture during its production process:

  1. Product Quality: Enables precise moisture control, ensuring consistent yerba mate quality.
  2. Production Consistency: Helps maintain consistency throughout the production process, avoiding unwanted variations.
  3. Operational Efficiency: Allows real-time adjustments in the process, optimizing operational efficiency.
  4. Loss Reduction: Prevents raw material and ingredient losses, contributing to more economical and sustainable production.
  5. Proper Storage: Influences the stability and durability of the final product, avoiding storage problems.
  6. Regulatory Compliance: Facilitates compliance with specific regulations related to moisture content in food products.
  7. Production Cost: Contributes to cost reduction, avoiding ingredient waste and ensuring efficient resource use.
  8. Consumer Health: Ensures that the final yerba mate meets quality standards, promoting consumer health and satisfaction.
  9. Food Safety: Helps prevent food safety issues related to excess moisture, which could lead to the growth of unwanted microorganisms.
  10. Market Differentiation: Allows you to stand out in the market by offering a high-quality and consistent product.
  11. Traceability: Facilitates the tracking of the production process, quickly identifying variations and enabling immediate corrective actions.
  12. Continuous Improvement: Provides valuable data for analysis and continuous improvement of production processes.
  13. Customer Satisfaction: Contributes to customer satisfaction by delivering a reliable and high-quality product.

In summary, real-time moisture measurement in yerba mate production is crucial to ensuring a high-quality final product, operational efficiency, and compliance with regulatory standards, resulting in significant benefits for the industry.

HOW DOES UmiMate WORK?

A capacitive sensor is installed at a strategic point in the process so that the material passes over the sensor. Moisture content readings are continuous, and the entire product that passes through the system is evaluated. The signal generated by UmiMate can be used to control the dryer or generate alarms that guide the system operator.

HOW IS UmiMate SO ACCURATE?

It uses a recipe-based calibration method. In short: you use the Tracker (equipment that comes with the UmiChip) to collect samples throughout the day and compare them with the laboratory.

If there are discrepancies, you can go to the Tracker’s included software and update the values to match the laboratory assay, thus ensuring its accuracy.

IF I WANT TO BUY THE MOISTURE METER WITH A READY RECIPE FOR MY PRODUCT?

Just send a sample of your product to us at Marrari. Specifically, to Umilab, where we will create the calibration curve and recipe for you based on the laboratory assay!

Contact us to learn more!

AND WHY USE MARRARI EQUIPMENT?

Our equipment is optimized for your company! We create ways to improve the performance of production processes without excessive loss, using methods such as OEE and Industry 4.0. Thus, creating a more effective, productive, and modern production environment!

If you want to learn more about us and automation news, visit our blog, Facebook, or LinkedIn.

WARRANTY

Marrari offers a 6-month warranty for all its systems and equipment to ensure that your process is always as productive as possible!

 

MAIN APPLICATIONS

The applications of this equipment are remarkably diverse, standing out primarily for its frequent use in conveyor belts in factories and medium-sized companies. The core functionality lies in its ability to make instant measurements of the moisture content of yerba mate, providing meticulous control over the product’s quality throughout the production process. This specialized approach not only meets the specific demands of the yerba mate industry but also stands out for its adaptability, allowing installation at different points in the factory. This means that precise monitoring of moisture content is not limited solely to conveyor belts but extends to various areas where quality assurance is vital.

Furthermore, this innovative technology reveals its versatility when implemented in other manufacturing sectors. From the production line to areas where precise moisture control is crucial for the final product’s quality, the equipment serves as a key element in operational excellence. The ability to install it in strategic areas of the factory highlights its significant contribution not only to efficiency but also to the consistency and standardization of products. Thus, by measuring and maintaining moisture content at the ideal point, this technology plays a fundamental role in ensuring that quality reaches its peak in all phases of the production process.

GENERAL CHARACTERISTICS OF UMIHERB

Measurement range: 3 to 150% bs or 3 to 60% bu
Measurement range: 3 to 150% bs or 3 to 60% bu
Application temperature: Sensors: up to 80ºC; Transmitter: up to 50ºC
Application temperature: Sensors: up to 80ºC; Transmitter: up to 50ºC
Interfaces: analog signal, MODBUS, PROFIBUS, ETHERNET communication
Interfaces: analog signal, MODBUS, PROFIBUS, ETHERNET communication
Accuracy: better than 3% of the full scale used (varies with material)
Accuracy: better than 3% of the full scale used (varies with material)

Common questions

Sustainability

Nossos equipamentos, além de oferecerem vantagens competitivas e financeiras, também auxiliam o meio ambiente, como:
Reduction of gas emissions by optimizing the use of biomass.

Reduction of gas emissions by optimizing the use of biomass.

We reduce material waste in different processes with fine control.

We reduce material waste in different processes with fine control.

Better use of raw materials with automation and automatic management of processes.

Better use of raw materials with automation and automatic management of processes.

Helps in ecologically correct decisions, due to the data offered by our equipment.

Helps in ecologically correct decisions, due to the data offered by our equipment.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It helps to use the raw material at the right time, with its moisture measurement for better use.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

It reduces times in the production process, streamlining the process and using less energy and biomass for burning.

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